Darwin Awards Palm Beach County, Florida · August 2016
§ Darwin Awards / Bulletproof Vest Test

He Made the Vest.
He Asked His Friend
to Shoot Him.

In August 2016, an unidentified 34-year-old man in Palm Beach County, Florida constructed a homemade “bulletproof vest” from sheet metal and duct tape. He then asked a friend to shoot him while wearing it, as a test. The friend used a .22 LR caliber firearm. The vest failed. The bullet penetrated. The man survived — only because a .22 LR is the least energetic common handgun round available. The friend was charged with aggravated battery with a deadly weapon. The Palm Beach County Sheriff’s Office arrest report is the primary source.

Civic Intelligence Editorial Desk·August 2016·Palm Beach County, Florida·10 sources · PBCSO, Palm Beach Post, Sun Sentinel confirmed
.22 LR
Caliber used
PBCSO arrest report · Aug 2016
Sheet Metal + Duct Tape
Vest construction materials
Palm Beach Post · PBCSO
Survived
Outcome for vest-wearer
Attributed to .22 LR caliber
1
Friend charged — aggravated battery
PBCSO · Florida § 784.045
§ 01 / The Vest

The materials were sheet metal and duct tape. The design was optimistic.

Modern ballistic-rated body armor achieves its protection through layered engineering: ultra-high-molecular-weight polyethylene (UHMWPE) fibers, woven Kevlar or Dyneema panels, ceramic or steel strike plates, and carefully designed backing systems that manage the energy transfer of an impacting projectile. Level IIA armor — the lowest NIJ-rated level — must stop a 9mm FMJ round fired at 1,165 feet per second. This requires tested, certified materials assembled to precise specifications.

The 34-year-old man in Palm Beach County used sheet metal and duct tape. These are not NIJ-tested ballistic materials. Sheet metal will deflect low-velocity projectiles under some conditions; it will also deform, fragment, and transmit lethal hydrostatic shock under others. Duct tape provides no ballistic value and serves here primarily as a fastening medium. The vest the man constructed was, by any reasonable engineering assessment, decorative rather than protective.

Homemade bulletproof vest test fails — body armor science explained
What Certified Body Armor Actually Is
NIJ Standard 0101.06 governs ballistic resistance of body armor in the United States. A Level IIA vest must stop a 9mm round at 1,165 fps and a .40 S&W at 1,065 fps. Level IIIA must stop a .44 Magnum at 1,430 fps. Level III (hard armor) stops rifle rounds. None of these performance levels are achievable with sheet metal and duct tape. The National Institute of Justice publishes a compliance list of tested, certified armor. A lawn-chair-fabricated sheet metal vest is not on that list.
§ 02 / The Test

He wore it. He asked his friend to shoot. Both agreed. One was shot.

The testing methodology was direct: the man put on the vest and asked his friend to fire at him. The friend agreed. The friend selected a .22 LR caliber firearm. The .22 Long Rifle cartridge is the lowest-energy common handgun round in widespread civilian use in the United States — a projectile weighing approximately 40 grains moving at roughly 1,000 to 1,200 feet per second, generating approximately 100 to 140 foot-pounds of muzzle energy. For comparison, a standard 9mm generates approximately 340 to 400 foot-pounds.

The .22 LR round penetrated the sheet metal and duct tape construction and struck the man. He was wounded but survived. His survival is directly attributable to the relatively low kinetic energy of the .22 LR. Had the friend selected a 9mm, .40 S&W, .45 ACP, or any rifle caliber, the outcome would have been significantly worse. The vest provided no meaningful protection at the lowest reasonable test condition.

Can homemade armor stop a bullet? Materials testing and ballistic science
Sequence of Events — August 2016, Palm Beach County, Florida
01Man constructs vest from sheet metal and duct tape
02Man puts on vest and asks friend to shoot him with a .22 LR firearm
03Friend fires — vest fails — bullet penetrates
04Man survives (attributed to low energy of .22 LR caliber)
05Palm Beach County Sheriff's Office responds — friend arrested
06Friend charged with aggravated battery with a deadly weapon (FL § 784.045)
§ 03 / The Law

Consent is not a defense to shooting someone in Florida.

Under Florida Statutes § 784.045, aggravated battery with a deadly weapon is committed when a person knowingly or intentionally causes great bodily harm, permanent disability, or permanent disfigurement to another person, or uses a deadly weapon during a battery. The victim’s consent to be shot is not a recognized defense to this charge under Florida law.

The Palm Beach County Sheriff’s Office arrested the friend who fired the weapon. The man who designed and wore the vest was not charged, as he was the victim of the battery rather than a perpetrator — the law does not punish people for being shot, even voluntarily. The Palm Beach Post reported the incident. Local10 (WPLG Miami), WPTV, the Sun Sentinel, and the Miami Herald all covered it.

He put on the vest and told his friend to shoot him to test whether it would work.

Palm Beach County Sheriff's Office — arrest report summary, August 2016
Florida man tests homemade bulletproof vest — local news report
§ 04 / The Full Record

One homemade vest. One .22 round. One battery charge.

Sources: PBCSO arrest report · Palm Beach Post · Sun Sentinel · Local10 WPLG
Aug 2016
Man constructs a homemade 'bulletproof vest' from sheet metal and duct tape
An unidentified 34-year-old man in Palm Beach County, Florida assembles what he describes as a bulletproof vest using sheet metal and duct tape. The construction method is straightforward and inexpensive. The material science behind bullet-stopping body armor — ceramic strike plates, multi-layer ballistic fabric, backing systems — is not applied. He believes the vest will work.
Aug 2016
Man asks his friend to shoot him while wearing the vest
The man asks a friend to fire at him while he is wearing the homemade vest, as a functional test of his construction. The friend agrees. Both men are voluntary participants in what they have apparently framed as a materials-testing exercise. The friend uses a .22 LR caliber firearm — a low-velocity, low-energy round by the standards of modern firearms.
Aug 2016
The vest fails — bullet penetrates
The .22 LR round penetrates the sheet metal and duct tape construction and strikes the man wearing the vest. He is wounded but survives. The survival is directly attributable to the caliber selection: a .22 LR generates significantly less kinetic energy than a 9mm, .40 S&W, .45 ACP, or rifle caliber. Had the friend selected a more common defensive handgun caliber, the outcome would likely have been fatal.
Aug 2016
Friend charged with aggravated battery with a deadly weapon — PBCSO arrest
Palm Beach County Sheriff's Office responds and arrests the friend. Under Florida law, shooting another person — even with that person's consent — constitutes aggravated battery with a deadly weapon. The victim's consent is not a legal defense to the charge. The Palm Beach Post reports the incident. The PBCSO arrest/incident report is the primary source document.
The Bottom Line
In August 2016, an unidentified 34-year-old man in Palm Beach County, Florida constructed a “bulletproof vest” from sheet metal and duct tape. He put on the vest and asked a friend to shoot him with a .22 LR firearm to test whether the construction would stop a bullet. The vest failed. The bullet penetrated. The man survived — directly because the friend chose the least powerful common handgun round available. Had any other caliber been selected, survival would have been unlikely. The Palm Beach County Sheriff’s Office arrested the friend and charged him with aggravated battery with a deadly weapon under Florida § 784.045. The man who designed and wore the vest was not charged. He was, in the legal sense, the victim. In the engineering sense, he was the architect of a test apparatus that had one design flaw: it did not work.
Sources & Primary Documents